FREQUENTLY ASKED QUESTIONS
ABOUT PIPE SUPPORTS.
1. Are pipe supports also applicable for supporting
equipment, structures, etc.?
Yes, they are. In fact, hangers, turnbuckles, eye rods,
beam attachments, clamps, etc. are commonly used as their supporting elements.
2. Is PIHASA prepared to manufacture supports other than their standard catalogue
items?
Definitely. Although ordering our catalogue standard items
reduces costs and assures immediate shipment, most of our turnover comes from
the production of special supports. As a result, we will manufacture any element
according to your drawings, or with any variation in dimensions of our standard
products, with the same competitive prices and short delivery times.
3. What are spring supports designed for?
Spring supports' design is based on the use of one or more
helicoid springs. They are meant to absorb vertical displacement of pipes
which is caused by thermal expansions. The springs are the supporting element
of the pipe to the structure.
4. What is the difference between variable and constant
spring supports?
Variable spring supports vary in their load along their
travel, while constant supports always carry the same load along their travel.
5. When should we choose variables or constant spring
supports?
There are standard coded rules that limit the load variation
of a spring support. This variation is measured in terms of percentage of
working load -also known as "hot load"- compared to the installation load
-also known as "cold load". This variation for variable spring supports should
not exceed 25%, although the engineering can be more restrictive. If no model
of variable supports can offer lower variation, constant supports must be
chosen instead. Also, as a practical rule, we can make the following recommendations:
|
TYPE OF SUPPORT
|
PIHASA MODEL
|
MAX. TRAVEL
|
|
Variable Support
|
CVC
|
10/12 mm.
|
|
Variable Support
|
CV
|
20/25 mm.
|
|
Variable Support
|
CVL
|
40/50 mm.
|
|
Variable Support
|
CVLL
|
60/75 mm.
|
|
Constant Support
|
All models
|
+60/75 mm.
|
6. What is the temperature criteria to
choose alloy steels vs. carbon steels?
Generally, elements connected to pipes that carry fluids
over 350/370ºC (660/700ºF) should be manufactured using alloy steels with
Cr and Mo. Also, supporting elements that are welded to a pipe must be of
its same quality. Additional factors like corrosion of stainless steel pipes
must be taken into account when deciding the quality of materials to be used
for pipe supports.
7. What is the maximum working temperature of the most
common materials for pipe supports?
- Carbon Steels-------------------370ºC (700ºF)
- Alloy Steels Cr-Mo
1/1'25%Cr and 0'5%Mo------540ºC (1000ºF)
2/2'5%Cr y and 1%Mo----------595ºC (1100ºF)
- Austenitic Stainless Steels
Type 304----------------------600ºC (1100ºF)
Type 316----------------------650ºC (1200ºF)
Note: In addition to working temperatures, the maximum acceptable
tensions of each material should be taken into account for choosing the most
appropriate material.
8. What is the difference between anti-vibrating springs
and hydraulic snubbers?
They are special supporting elements with important differences:
- Anti-vibrating springs avoid vibrations
in the pipes. They are also a support that absorbs the load of the pipe and
transmits it to the structure.
- Snubbers, best called "shock arrestors",
do not support loads. Their function is to block themselves and become rigid
elements in special circumstances such as earthquakes or strong water hammers.
9. How do we know if a pipe support is working properly?
Spring supports have two operating marks:
- Installation position or cold position
- Operating position or hot position
These positions are clearly marked in the stainless steel
plate that all spring supports carry. During site survey, it is easily checked
if the travel indicator is located in the correct position, cold position
during plant shutdown, and hot position during normal operation. If the travel
indicator differs significantly from its correct position, the support must
be inspected and calibrated.
10. When must blocking devices of spring supports be taken out?
After installing the spring support and its accessories
and when the supported pipe will not suffer any modification that can affect
working loads. In other words, after finishing the installation of the pipes
and equipment as well as the hydraulic pressure tests and cleaning.